High Performance Lens & Masks Shape Quality Control Machine

“Fast, Automatic Profile Projector specifically designed to Control Shape & Dimensions of Lenses, Frames, Masks, Visors, Hinges and Rods”

Smart_Shape_Premium is specifically designed for the Optical Industry and is available in four models. It provides objective and repeatable high precision measurement of dimensions and checks the shape of Lenses, Frames, Masks, Visors, Hinges and Rods.
The instrument perform in few seconds all the checks and promptly provides the result of the test with a « Pass / Fail » semaphore video allert. The database is automatically feed with all the data collected, reducing the time and cost of controls.

With Smart_Profile_Matching, an advanced feature of automatic profile check, Smart_Shape_Premium can compare samples to a DXF master. Standard applications include Lenses, Frames, Masks and Visors.
Smart_Shape_Premium can automatically perform Geometrical and Dimensional Analysis section:
●  Lens perimeter length (Clock)
●  A/B axis length
●  Analysis of perimeter shape

Smart_Shape_Premium eliminates once for all the uncertainty of traditional instruments evaluation like profile projectors and calipers, allows lens edging process improving and eases Statistic Process Control (SPC).
The intuitive software ensures a full automatic evaluation and creates reports of all control activities in compatible and ready-to-print Excel files, PDF and Image files.

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  • Specifically suited for massive (production) quality inspection, in-line control, incoming inspection
  • Eliminates subjectivity and errors of operator-based gauging
  • Increases number of quotas and quality check rate, up to 16000 checking features in a few seconds
  • Performs a full automatic data report, available to processing by SPC software (Min, Max, Range, Average, Std Dev, 6 Sigma)
  • Designed for in-production massive use
  • Compact, Rugged and Fanless industrial case
  • Plug-and-play, ready-to-use
  • Suitable for unskilled operators use
  • Ready for automation
  • Clever investment with a fast Return on Investment
  • Reduces time and costs of controls
Smart_Shape_Premium 92 108 168 XXL
Image preview
Layout usage Vertical Vertical Vertical Vertical
Magnification No No No No
Field of View (FoV) (mm) 92×61 108×73 168×113 200×150
FoV Diagonal (mm) 100 125 195 250
FoV Area (mm2) 5845 7800 18500 30000
Type of FoV Rectangular with vignetting Rectangular with vignetting Rectangular with vignetting Rectangular with vignetting
Repeatability accuracy ±1 μm ±1 μm ±1.5 μm ±5 μm
Measurement accuracy ±6 μm ±6 μm ±8 μm ±20 μm
Diascopic Light Directional Collimated Directional Directional
Episcopic Light No Yes Yes No
Light receiving lens Telecentric lens Telecentric lens Telecentric lens Telecentric lens
Communication Interface Gigabit Ethernet Gigabit Ethernet + USB 2 Gigabit Ethernet + USB 2 Gigabit Ethernet
Dimensions (mm) 290×330 H.880 284×330 H.1255 335×380 H.1255 685×510 H.1813
Weight (kg) 25 45 40 140
Dedicate Touch Software
  • Automatic feature recognition
  • Software programmable light
  • Quick Annotate and markup
  • CAD import / export (dxf file)
  • Automatic data report export (xlsx, csv, tsv, txt)
  • Print report (pdf)
  • Multi language interface
Precision clamps for Smart_Projector
Precision Clamps
Support glass
Support Glasses
Laser Barcode Scanner CCD
Barcode Scanner CCD
Smart_Data_Collection_SPC system
Smart_Mirror system
Smart_Profile_Matching System
Smart_Automation_Suite system
Reach Excellence in Quality Control with SmartVision’s Technology!